{"id":714,"date":"2012-06-06T18:09:43","date_gmt":"2012-06-07T02:09:43","guid":{"rendered":"http:\/\/www.roastgeek.com\/wordpress\/?p=714"},"modified":"2012-06-06T19:51:38","modified_gmt":"2012-06-07T03:51:38","slug":"now-the-waiting-begins-laser-cutting-a-case-part-3","status":"publish","type":"post","link":"https:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/","title":{"rendered":"Now the waiting begins\u2026 laser cutting a case \u2013 Part 3 of 3"},"content":{"rendered":"\r\n\t<!-- sfs forms added to the_content - adding as a comment so that it will not display, but will it fool spammers?\r\n\t<br>\r\n\t<br>\r\n\t<form action=\"https:\/\/www.roastgeek.com\/wordpress\/wp-comments-post.php\" method=\"post\" id=\"commentform1\">\r\n\t<p><input name=\"author\" id=\"author\" value=\"\" size=\"22\"  aria-required=\"true\" type=\"text\">\r\n\t<label for=\"author\"><small>Name (required)<\/small><\/label><\/p>\r\n\r\n\t<p><input 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value=\"104701a364\" type=\"hidden\"><\/p>\t\t\r\n\t<p>\r\n\t<input id=\"signupblog\" type=\"radio\" name=\"signup_for\" value=\"blog\"  checked='checked' \/>\r\n\t<label class=\"checkbox\" for=\"signupblog\">Gimme a site!<\/label>\r\n\t<br \/>\r\n\t<input id=\"signupuser\" type=\"radio\" name=\"signup_for\" value=\"user\"  \/>\r\n\t<label class=\"checkbox\" for=\"signupuser\">Just a username, please.<\/label>\r\n\t<\/p>\r\n\t<\/form>\r\n\r\n\t<form name=\"loginform1\" id=\"loginform1\" action=\"https:\/\/www.roastgeek.com\/wordpress\/wp-login.php\" method=\"post\">\r\n\t<p>\r\n\t<label for=\"user_login\">User Name<br \/>\r\n\t<input type=\"text\" name=\"log\"  value=\"\" size=\"20\"  \/><\/label>\r\n\t<\/p>\r\n\t<p>\r\n\t<label for=\"user_pass\">Password<br \/>\r\n\t<input type=\"password\" name=\"pwd\"  value=\"\" size=\"20\"  \/><\/label>\r\n\t<\/p>\r\n\t<p class=\"forgetmenot\"><label for=\"rememberme\"><input name=\"rememberme\" type=\"checkbox\" checked=\"checked\"  value=\"104701a364\"  \/>Remember Me<\/label><\/p>\r\n\t<p class=\"submit\">\r\n\t<input type=\"hidden\" name=\"testcookie\" value=\"1\" \/>\r\n\t<\/p>\r\n\t<input id=\"akismet_comment_nonce\" name=\"akismet_comment_nonce\" value=\"104701a364\" type=\"hidden\">\r\n\t<\/form>\r\n\r\n\r\n\r\n\t-->\r\n\t<p>As mentioned previously my Ponoko order arrived.<\/p>\n<p><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-31-26_721\/\" rel=\"attachment wp-att-717\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-717\" title=\"Ponoko Shipment arrives...\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-31-26_721-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-31-26_721.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-31-26_721.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-31-26_721.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-31-26_721.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>So people tend not to show off their screw ups.\u00a0 The purpose of my building this site was to share with friends, family, and the internet at large what exactly it takes to create a coffee roaster controller.\u00a0 The money, the heartaches, and well&#8230;. the good&#8230; the bad&#8230; and the ugly.<\/p>\n<p>Unfortunately, today I give you&#8230; the ugly.<\/p>\n<div id=\"attachment_718\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-32-54_311\/\" rel=\"attachment wp-att-718\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-718\" class=\"size-medium wp-image-718\" title=\"The Ugly\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-32-54_311-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-32-54_311.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-32-54_311.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-32-54_311.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-32-54_311.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-718\" class=\"wp-caption-text\">The Ugly<\/p><\/div>\n<p>You don&#8217;t usually get to see what goes wrong with laser cutting jobs but considering how many times the curves overlapped each other I&#8217;m surprised it isn&#8217;t worse.<\/p>\n<div id=\"attachment_719\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-34-35_57\/\" rel=\"attachment wp-att-719\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-719\" class=\"size-medium wp-image-719\" title=\"Surprised it isn't worse\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-35_57-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-35_57.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-35_57.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-35_57.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-35_57.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-719\" class=\"wp-caption-text\">Surprised it isn&#39;t worse!<\/p><\/div>\n<p>Most of what&#8217;s wrong with the job is obviously what happened on the bottom where the acrylic came in contact with whatever Ponoko cuts on top of.\u00a0 It seems that some sections obviously burned and melted\/cratered portions of the acrylic.<\/p>\n<div id=\"attachment_728\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-45-51_457\/\" rel=\"attachment wp-att-728\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-728\" class=\"size-medium wp-image-728\" title=\"Some areas are brittle.\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-45-51_457-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-45-51_457.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-45-51_457.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-45-51_457.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-45-51_457.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-728\" class=\"wp-caption-text\">Some areas are brittle.<\/p><\/div>\n<p>In a few places the plastic is brittle but only from the bottom side but that last one looked ok on top but there wasn&#8217;t enough to count on it not breaking later.\u00a0 In some areas pieces burned back into one another!<\/p>\n<div id=\"attachment_720\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-34-44_502\/\" rel=\"attachment wp-att-720\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-720\" class=\"size-medium wp-image-720\" title=\"Some areas burned back into one another.\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-44_502-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-44_502.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-44_502.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-44_502.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-34-44_502.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-720\" class=\"wp-caption-text\">Some areas burned back into one another<\/p><\/div>\n<p>Many of the bad spots would not be an issue for a small one off project that gets covered with some sort of screw or bolt.\u00a0 Others that appear on the surface would be a huge deal.\u00a0 A few places I apparently removed too much line near a curve and didn&#8217;t fill in the straight line so I need to dremel off some stray plastic.<\/p>\n<div id=\"attachment_729\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-46-17_22\/\" rel=\"attachment wp-att-729\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-729\" class=\"size-medium wp-image-729\" title=\"Oops!  Apparently I deleted too many straight lines!\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-46-17_22-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-46-17_22.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-46-17_22.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-46-17_22.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-46-17_22.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-729\" class=\"wp-caption-text\">Oops! Apparently I deleted too many straight lines!<\/p><\/div>\n<p>Outside of the too many circles and that stray plastic I did not make the spacing correct on the hole that keeps the fan and heat potentiometers from spinning even though I measured it with a micrometer.\u00a0 It was VERY close but still off by a small bit.<\/p>\n<div id=\"attachment_731\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-55-49_850\/\" rel=\"attachment wp-att-731\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-731\" class=\"size-medium wp-image-731\" title=\"Close... no cigar\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-55-49_850-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-55-49_850.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-55-49_850.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-55-49_850.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-55-49_850.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-731\" class=\"wp-caption-text\">Close... no cigar<\/p><\/div>\n<p>I could totally fix it with the dremel for now but will fix it properly for the next run.\u00a0 Also it appears that I calculated a reduction in the length of the inner bottom plate wrong.<\/p>\n<div id=\"attachment_732\" style=\"width: 410px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/2012-06-04_17-57-47_977\/\" rel=\"attachment wp-att-732\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-732\" class=\"size-medium wp-image-732\" title=\"Sometimes you forget you already subtracted the length off the total.\" src=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-57-47_977-400x225.jpg?resize=400%2C225\" alt=\"\" width=\"400\" height=\"225\" srcset=\"https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-57-47_977.jpg?resize=400%2C225&amp;ssl=1 400w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-57-47_977.jpg?resize=1024%2C577&amp;ssl=1 1024w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-57-47_977.jpg?w=1600&amp;ssl=1 1600w, https:\/\/i0.wp.com\/www.roastgeek.com\/wordpress\/wp-content\/uploads\/2012\/06\/2012-06-04_17-57-47_977.jpg?w=2400&amp;ssl=1 2400w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><p id=\"caption-attachment-732\" class=\"wp-caption-text\">Sometimes you forget you already subtracted the length off the total.<\/p><\/div>\n<p>I had taken the outside measurements and subtracted the thickness of the acrylic twice when I had subtracted the rear once already and then subtracted the front and rear later.\u00a0 Finally I calculated it into a measurement adding it back twice instead of the one extra time.\u00a0 As a result it is too short front to back.<\/p>\n<p>For these parts I will be testing the process of infilling the engravings for the test to see how they come out for very narrow and wider text.\u00a0 I will also (when the tools arrive) test the drilling and countersinking with a few various plastic bits before trying them out on the final plastic pieces.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>As mentioned previously my Ponoko order arrived. So people tend not to show off their screw ups.\u00a0 The purpose of my building this site was to share with friends, family, and the internet at large what exactly it takes to create a coffee roaster controller.\u00a0 The money, the heartaches, and well&#8230;. the good&#8230; the bad&#8230; and the ugly. Unfortunately, today I give you&#8230; the ugly. You don&#8217;t usually get to see what goes wrong with laser cutting jobs but considering how many times the curves overlapped each other I&#8217;m surprised it isn&#8217;t worse. Most of what&#8217;s wrong with the job \u2026 <a class=\"continue-reading-link\" href=\"https:\/\/www.roastgeek.com\/wordpress\/2012\/06\/06\/now-the-waiting-begins-laser-cutting-a-case-part-3\/\"> Continue reading <span class=\"meta-nav\">&rarr; <\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[114,7,116,8],"tags":[120,134,118],"class_list":["post-714","post","type-post","status-publish","format-standard","hentry","category-cases-enclosures","category-general","category-laser-cutting","category-roaster","tag-failed","tag-laser-cutting","tag-ponoko"],"wppr_data":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - 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