{"id":906,"date":"2012-10-23T21:46:02","date_gmt":"2012-10-24T05:46:02","guid":{"rendered":"http:\/\/www.roastgeek.com\/wordpress\/?p=906"},"modified":"2012-10-24T17:55:44","modified_gmt":"2012-10-25T01:55:44","slug":"video-of-test-run-of-roastgeek-roaster-controller","status":"publish","type":"post","link":"https:\/\/www.roastgeek.com\/wordpress\/2012\/10\/23\/video-of-test-run-of-roastgeek-roaster-controller\/","title":{"rendered":"Video of Test Run of RoastGeek Roaster Controller"},"content":{"rendered":"\r\n\t<!-- sfs forms added to the_content - adding as a comment so that it will not display, but will it fool spammers?\r\n\t<br>\r\n\t<br>\r\n\t<form action=\"https:\/\/www.roastgeek.com\/wordpress\/wp-comments-post.php\" method=\"post\" id=\"commentform1\">\r\n\t<p><input name=\"author\" id=\"author\" value=\"\" size=\"22\"  aria-required=\"true\" type=\"text\">\r\n\t<label for=\"author\"><small>Name (required)<\/small><\/label><\/p>\r\n\r\n\t<p><input name=\"email\" id=\"email\" value=\"\" size=\"22\"  aria-required=\"true\" type=\"text\">\r\n\t<label for=\"email\"><small>Mail (will not be published) (required)<\/small><\/label><\/p>\r\n\r\n\t<p><input name=\"url\" id=\"url\" value=\"\" size=\"22\" type=\"text\">\r\n\t<label for=\"url\"><small>Website<\/small><\/label><\/p>\r\n\t<p><textarea name=\"comment\" id=\"comment\" cols=\"58\" rows=\"10\" ><\/textarea><\/p>\r\n\r\n\t<p>\r\n\t<input name=\"comment_post_ID\" value=\"906\" id=\"comment_post_ID\" type=\"hidden\">\r\n\t<input name=\"comment_parent\" id=\"comment_parent\" value=\"0\" type=\"hidden\">\r\n\t<\/p>\r\n\r\n\t<p><input id=\"akismet_comment_nonce\" name=\"akismet_comment_nonce\" value=\"1f74737c40\" type=\"hidden\"><\/p>\r\n\t<\/form>\r\n\r\n\t<form id=\"setupform1\" method=\"post\" action=\"wp-signup.php\" >\r\n\r\n\t<input type=\"hidden\" name=\"stage\" value=\"validate-user-signup\"   \/>\r\n\t<p ><input id=\"akismet_comment_nonce\" name=\"akismet_comment_nonce\" value=\"1f74737c40\" type=\"hidden\"><\/p>\t\t\r\n\t<p>\r\n\t<input id=\"signupblog\" type=\"radio\" name=\"signup_for\" value=\"blog\"  checked='checked' \/>\r\n\t<label class=\"checkbox\" for=\"signupblog\">Gimme a site!<\/label>\r\n\t<br \/>\r\n\t<input id=\"signupuser\" type=\"radio\" name=\"signup_for\" value=\"user\"  \/>\r\n\t<label class=\"checkbox\" for=\"signupuser\">Just a username, please.<\/label>\r\n\t<\/p>\r\n\t<\/form>\r\n\r\n\t<form name=\"loginform1\" id=\"loginform1\" action=\"https:\/\/www.roastgeek.com\/wordpress\/wp-login.php\" method=\"post\">\r\n\t<p>\r\n\t<label for=\"user_login\">User Name<br \/>\r\n\t<input type=\"text\" name=\"log\"  value=\"\" size=\"20\"  \/><\/label>\r\n\t<\/p>\r\n\t<p>\r\n\t<label for=\"user_pass\">Password<br \/>\r\n\t<input type=\"password\" name=\"pwd\"  value=\"\" size=\"20\"  \/><\/label>\r\n\t<\/p>\r\n\t<p class=\"forgetmenot\"><label for=\"rememberme\"><input name=\"rememberme\" type=\"checkbox\" checked=\"checked\"  value=\"1f74737c40\"  \/>Remember Me<\/label><\/p>\r\n\t<p class=\"submit\">\r\n\t<input type=\"hidden\" name=\"testcookie\" value=\"1\" \/>\r\n\t<\/p>\r\n\t<input id=\"akismet_comment_nonce\" name=\"akismet_comment_nonce\" value=\"1f74737c40\" type=\"hidden\">\r\n\t<\/form>\r\n\r\n\r\n\r\n\t-->\r\n\t<p>After some work mounting circuit boards and creating wiring harnesses to connect everything together I wired up a 5 volt power supply to run a case exhaust fan and fired up the coffee roaster controller for a quick test.  The program was not optimized for a new bag of beans I was roasting so it didn&#8217;t hit good temperatures at the right times in my opinion but it worked.<\/p>\n<p><span class=\"embed-youtube\" style=\"text-align:center; display: block;\"><iframe loading=\"lazy\" class=\"youtube-player\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/UO4PuolrCMo?version=3&#038;rel=0&#038;showsearch=0&#038;showinfo=1&#038;iv_load_policy=1&#038;fs=1&#038;hl=en-US&#038;autohide=2&#038;wmode=transparent\" allowfullscreen=\"true\" style=\"border:0;\" sandbox=\"allow-scripts allow-same-origin allow-popups allow-presentation allow-popups-to-escape-sandbox\"><\/iframe><\/span><\/p>\n<p>At this time I have disconnected all of the FreshRoast SR500 control electronics and replaced everything from the wall to the heater and fan connections with my own boards.  I&#8217;m using an Arduino Mega 2560 with an Ethernet Board (it gets NTP time to set time and date on the logs by itself and I hope to add some ethernet based communication to collect the log data without popping the microSD memory out).  The Arduino is mounted in a Crib for Arduino and connected via wiring harness to a DB25 cable that connects to the back of a Ponoko laser cut case prototype.<\/p>\n<p>I screwed up a few calculations on the Ponoko case but the idea will work and the glues I need to use will allow me to connect all the sides together and mount everything securely when I send it in for &#8220;round 2&#8221;.  Inside the case I&#8217;ve got several Sparkfun boards as well as some other manufacturer breakout boards mounted to a &#8220;connector board&#8221; that links them all together and to the DB25.  There is also a 25VAC transformer and my original RadioShack parts power control board.  I need to figure out what I need to do to have a suitable AC handling PCB though since most of the easily produced boards would not have thick enough copper to handle the 1500 Watts of AC power to my understanding.<\/p>\n<p>I still need to do a bit more work to get anywhere I&#8217;m comfortable with it.  I&#8217;m intending to get most of the following done before I consider it &#8220;more than a rough prototype&#8221;:<\/p>\n<ul>\n<li>Enable toggle for manual vs automatic controls<\/li>\n<li>Replace PID code with a better system that I think I understand better to tune it properly<\/li>\n<li>Create menu to setup automatic profiles<\/li>\n<li>Allow ability to convert a previous manual run to an automatic profile<\/li>\n<li>Fix wiring on a few sensors that didn&#8217;t register properly<\/li>\n<li>Create a second board to replace the current board that includes many of the sensors directly on board<\/li>\n<li>Move the 7 volt to 5 volt power supply inside the case to run the fan and start powering other sensors<\/li>\n<li>Update the button matrix and change the way I drive the LEDs on it to minimize pin use.<\/li>\n<\/ul>\n<p>Ultimately, however, it worked well enough.  Once I get it through these items and kick out a new case I&#8217;ll start trying to find ways to document more of how this went together to help others figure out how to come up with something similar.  After that I&#8217;ll begin working more on the PIC32 side trying to convert from Arduino to PIC32 and get my 7 inch touch screen mounted to a front panel and add more functions.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>After some work mounting circuit boards and creating wiring harnesses to connect everything together I wired up a 5 volt power supply to run a case exhaust fan and fired up the coffee roaster controller for a quick test. The program was not optimized for a new bag of beans I was roasting so it didn&#8217;t hit good temperatures at the right times in my opinion but it worked. At this time I have disconnected all of the FreshRoast SR500 control electronics and replaced everything from the wall to the heater and fan connections with my own boards. I&#8217;m using \u2026 <a class=\"continue-reading-link\" href=\"https:\/\/www.roastgeek.com\/wordpress\/2012\/10\/23\/video-of-test-run-of-roastgeek-roaster-controller\/\"> Continue reading <span class=\"meta-nav\">&rarr; <\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2}},"categories":[7,126],"tags":[],"class_list":["post-906","post","type-post","status-publish","format-standard","hentry","category-general","category-video"],"wppr_data":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - 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